Corrosion is a common issue that is faced by industries associated with metals. It can lead to financial losses, costly repair services, and productivity. Besides, sometimes it can be hazardous to workers, leading to legal consequences and equipment losses. Therefore, an effective corrosion protection preventive method is necessary to improve the lifespan of machinery with low maintenance and boost operational efficiency.

In this blog, we will delve into the importance of corrosion protection and preventive methods to make your metallic components corrosion-free.

Importance Of corrosion protection

Whether you are associated with the automotive, construction, or marine industry, corrosion can happen at any time and lead to several problems for industrial components. Whenever metallic components are exposed to environmental factors such as water or air, initially, they may not be detected by the naked eye. 

However, this gradually leads to the loss of material and thinner metallic surface. Therefore, corrosion protection is important to prevent metal losses by making the metallic components environment-friendly. Besides, it can lead to a greater life span and smoother operational efficiency for both workers and industries to prevent hazardous situations. 

Corrosion Protection Preventive Methods

Corrosion protection methods depend on various types of corrosion factors affecting different metallic industries. So, understanding different corrosions such as galvanic, localized, crevice, and pitting corrosion may help you choose the right preventive method as well as common measures you should take to help prevent all types of corrosion.

So, galvanic corrosion happens when two different metals are directly connected and exposed to moisture. Similarly, crevice corrosion creates a gap between the metals when exposed to the environment. The local and pitting corrosion happens when long exposure to moisture and air and cannot be uniformly identified by the eyes. Hence, industry owners must adhere to corrosion protection methods to prevent all types of corrosion that can affect the metallic components’ longevity.

Let’s discuss some common preventive methods to make your industry corrosion-free.

• Protective Coatings

The first preventive method of making your metal corrosion-free is layering the metal surface with appropriate coatings. One of the best coatings for layering you can use is Zinc flake coating. This coating is a combination of Aluminium and zinc flakes that are exposed to a resin matrix. When you apply the coating on the metallic surface, it can create a layer that acts as a barrier to different environmental factors, such as moisture, chemicals, and salty particles. 

Additionally, it makes your metallic surface corrosion resistant to all types of corrosion that happen to different industries. Also, the barrier layer can protect your money by making the metallic components last a long time.

You can try different types of top-coatings of Zinc flake coatings, such as Geomet 720, Geomet 321, Geomet 500, and Zincoroket. All these types have distinct healing properties to make your metallic components free from corrosion. You can apply these coatings on the surface based on your requirements and adjust the thickness of the surface layering.

• Adjusting Environmental Factors

Another important measure you must take to improve corrosion protection preventive care is to adjust the environmental factors. After applying the coatings, you must apply different moisture control methods, such as drainage systems and humidifiers, to prevent excess moisture retention. Although zinc flake coatings are an excellent choice for controlling moisture, some additional steps are still necessary to manage the moisture absorption process. 

Besides, proper ventilation and temperature control measures can help adjust the environmental metallic degradation.

• Regular Inspection

Apart from all the preventive methods, regular inspection is necessary to keep track of the corrosion. Industries must do regular maintenance tracking through their respective inspection team. It can help prevent pitting and crevice corrosion. Besides, regular inspection helps keep an eye on the removal of the coatings. 

When you notice some parts of the coatings are removed, you can again apply the coatings to protect the metallic surface. Additionally, the maintenance can help adhere to the industry standards and prevent regulatory consequences from happening due to poor maintenance.

How do Corrosion Protection Procedures Benefit Different Industries?

Whether you are associated with the automotive industry, where most of the metal parts are exposed to environmental factors, or the marine industry, where metals are exposed to salt water, corrosion protection through coatings like zinc-flake coatings helps these industries in the following ways.

• The preventive coatings can help your metallic components to become temperature resistant up to 350 degrees centigrade. 
• Improves the static friction from the industrial mark when the static coefficient is greater than 0.20.
• It can improve the electrical properties or galvanic properties that prevent corrosion in many industries.
• Lastly, it helps prevent the hydrogen embrittlement that causes metal cracking.

Conclusion

Corrosion is an unavoidable situation in every metallic industry. Therefore, adequate corrosion protection methods are important to prevent metallic losses and financial losses and boost smooth operation. If you are searching for the perfect corrosion protective coatings for your industry, contact Aum Dacro Coatings today!